Linear bottling machine for viscous and foamy liquids

🧴 Linear Bottling Machine for Viscous and Foamy Liquids – Up to 5 Liters with 4 Automatic Pistons

The linear bottling machine FF-AR5L4N has been designed to offer maximum versatility, precision and cleanliness for filling bottles and carafes of up to 5 liters. Its main advantage is that It can effectively handle both highly viscous products and foamy liquids., thanks to a nozzle system that gradually rise during filling, preventing the formation of foam.

This system is ideal for products such as Floor cleaners, detergents, gels, liquid soaps and other products that require gentle, controlled filling. In addition, the machine is equipped with four pistons of up to 5 liters each, allowing you to maintain high production speed without compromising accuracy.

Filling is done from a intermediate tank automatically fed by a pump, which activates or stops depending on the tank level. This feature ensures a constant and stable supply of product, reducing downtime and improving overall line efficiency.

🧠 Transfer pump included

To facilitate work and improve system autonomy, The machine includes an automatic pump at no additional cost, which transfers the product directly from the main tanks (such as 1,000-liter IBCs or 200-liter drums) to the machine's intermediate tank. This pump activates automatically when the tank level drops and stops when it's full, ensuring a constant flow without manual intervention.

🌐 Multilingual and Smart Control Panel

The machine is equipped with a advanced digital control panel, from which the operator can manage all key functions of the filling process, including:

• The speed and progress of the conveyor belt

• The type of progressive lowering of the nozzles depending on the product

• The opening and closing of the piston filling

• The automatic system of activation of the drip tray after each cycle

This panel is available in 27 different languages, which allows ARC Distribution deliver each machine adapted to the client's native language. Although the default language is usually the English Being an industry standard, it offers the option of full customization based on the buyer's location, reinforcing ARC's commitment to international service and global ease of use.

⚙️ Manual adjustment of the filling volume for greater precision

The only function that is not controlled from the front panel is the filling volume, as this is regulated manually from the rear of the machine. The system works with independent pistons, not with peristaltic pumps, which offers greater reliability and a more constant and powerful filling pressure.

For example:

• If you want to fill 2-liter bottles, you simply need to adjust the piston position manually at the back.

• If you then need to move on to 5-liter bottles, it will be enough mechanically modify the position of the piston stroke, without the need for electronic reprogramming.

This manual adjustment system guarantees a minimum error, a uniform pressure in each cycle and a long service life of the equipment. Although it is possible to integrate peristaltic pumps in some models for certain products, the system of pneumatic piston It remains the most robust and recommended option for most viscous and foamy liquids.

✅ Applications by industry

🧼 Cleaning and hygiene

• Floor cleaner

• Liquid detergent

• Glass cleaner

• Liquid soap for hands or body

• Industrial degreasers

• Floor polishes

• Softeners

🧪 Chemicals and automotive

• Coolants

• Antifreeze

• Engine cleaners

• Windshield washer fluid

• Alcohol or chlorine-based disinfectants

🍯 Food (particle-free)

• Food syrups

• Refined vegetable oils

• Clear liquid vinegars and dressings

• Liquid honey without crystallization

💄 Cosmetics and personal care

• Shampoos and conditioners

• Body gels

• Liquid body creams

• Moisturizing lotions

🧬 Pharmaceutical and laboratory

• Dense pharmaceutical solutions

• Particle-free oral serums

• Disinfectants and hydroalcoholic gel

This machine can accurately fill containers of different sizes, from 1 litre bottles to 5 litre carafes, adapting automatically thanks to its adjustable conveyor belt and its guidance system. It also incorporates flow or weighing sensors, allowing for consistent dosing even with products of different densities.

In addition, it has systems integrated foam control, which automatically adjust speed or apply gentle vacuum to ensure bubble-free and spill-free filling.

Its robust structure, combined with high-quality components, makes it ideal for Industrial production lines seeking long-term reliability and efficiency.

Technical Specifications

Automatic configuration of the filling machine

No.	Name	Brand	Image
1	PLC	Taiwan Delta
2	Touch screen	Kinco / Weinview
3	Parts in contact with the material	304SS
4	Conveyor	Plastic chain plate
5	Mode of transport	Linear
6	Filling cylinder	AirTAC
7	Conveyor length	2m